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Vision Inspection Equipment for Electrode Plates

Electrode Vision Inspection System

We detect microscopic defects on electrode surfaces in real time using
high-resolution vision cameras, including coating thickness variations,
foreign particles, scratches, and uncoated areas.

  • High-Resolution 16K Vision System
  • Wide-Angle Adjustment up to ±15° (FOV 630–640 mm)
  • Reliable Long-Distance Lmage Tranmission
  • AI-Powered Inspection Enabled by ASIC-Based NPU 
  • Enhanced Accuracy with Doppler
  • Sensor-Based Substrate Slip Compensation
  • Advanced Electrode Coating Inspection
  • Versatile Pattern Recognition for Standard (Double Coating, Stripe, Insulation Layers)

  • Comprehensive Inspection (Coated/Uncoated Areas, Insulation Layer Defects)

  • Coater Vision Inspection (Dual Side - Top &Bottom)

Main Features

1
High-Resolution 16K Vision System
with Extended Z-Axis Stroke
3
Reliable Long-Distance Lmage Tranmission
with intergrated Repeater Function
5
Enhanced Accuracy with Doppler
Sensor-Based Substrate Slip Compensation
7
Versatile Pattern Recognition for Standard,
Double Coating, Stripe, and Insulation Layers
2
Wide-Angle Adjustment up to ±15°
(FOV 630–640 mm)
4
AI-Powered Inspection Enabled
by ASIC-Based NPU (Deep Learning)
6
Advanced Electrode Coating Inspection
8
Comprehensive Inspection of Coated/Uncoated
Areas and Insulation Layer Defects
9
Dual-Side (Top & Bottom) Coater Vision Inspection
High-Speed Processing: Up to 65 m/min with 16K Vision System

Inspection Item

  • Electrode Coating Quality Inspection
    · Foreign matter, Dents
    · Coating quality defects
  • Substrate Type Inspection
    · General pattern, double coating
    · Stripe models, insulating-film coated substrates
  • Step and Width Measurement
    · Measurement of upper/lower length step
    · Width step
  • Coated / Uncoated &
    Insulation Film Defect Inspection
    · Coated areas, uncoated areas
    · Insulation film defects including pinholes
    · Black/White spots
  • Coater Upper / Lower Vision Inspection
    · Upper, lower coater vision inspection
      using 16K cameras at up to 65m/min

Specifications 

MTO (Varies by Option)  
  · Min. 305 x 270 x 135 mm (1 Camera, No stage)
  · Max. 926 x 350 x 325 mm (2 Camera, 6Axis Stage Type)  
Inspection Speed 
 · Pattern: 40~50m/min in commercial use
 · Stripe: 70m/min
 · Max 150m/min - Line Rate, narrow-width rolling  
Inspection Accuracy  
 · Defect inspection: within vertical 100um and horizontal 50um
  (minimum managed defect size: 0.5mm or larger)
 · Width & step inspection: +/-0.1mm, +/-0.5mm 
Defect Detection Type
 · Stripe (2mm x 0.5mm or larger)
 · Pinhole (2mm x 0.5mm or larger)
 · Electrode stain (5.0mm or larger)
 · Dragging (3.0mm or larger)
 · Uncoated-area contamination (2.0mm or larger)
 · Ceramic (+/-0.5mm or larger)
 · Overlap detection